ION Precision Products Plating Power Supplies

Plating Rectifier, Anodizing Power Supplies, and Surface Finishing Power Supply Products

Pulse Water Cooled

Our next-generation high-speed pulse plating rectifier can take you to the next level.

Pulse Air Cooled

With up to 200 Amps air cooled, our high-speed pulse units hit way above their weight class.

DC Water Cooled

Our compact high-efficiency power supplies with integrated low ripple filters produce amazing results.

DC Air Cooled

Up to 200 Amps, our DC units with integrated low ripple filters are compact and durable.

Water-cooled High-speed Pulse Power Supply

The most advanced rectifier on the planet

Our flagship product offers all of the efficiency of your typical switch mode power supplies with added efficiencies gained by using our next-generation high-speed pulse waveform. 

In summary, our high-speed pulse plating system can save raw materials, reduce energy consumption, reduce rejects, and reduce additive costs. For full details see our Advantages of Pulse Rectifiers page.
  • Programmable Pulse Square Waveform up to 10KHz at full power
  • Dual Pulse capability + Pulse Train
  • Sync Voltage Reverse Pulse Units available
  • Synced Unit Divergent Voltage Reverse Pulse Capability 
  • Straight DC capable

Pulse Specifications

  • T On = from 5uS to 654,800uS (1uS resolution).
  • T Off = from 5uS to 654,800uS (1uS resolution).
  • Train Pulse adjusts from 0.1 to 6,000 Sec.
  • Automatic pulse adjust (single pulse only)

Specifications and Features (All Units)

Control Details

  • Standard Digital Controller: 7″ HMI touchscreen
  • Optional Wireless Controller: 7″ HMI touchscreen 
  • Wireless Remote Range: 1000ft (more than a football field)
  • Multi-Unit Wireless Remote: Control up to 32 units.
  • Optional PC-Based Program: Control up to 250 units.

Operation Modes

  • On/Off manual operation
  • 10 independent programmable timers
  • 10 independent Amp X min or Amp X hour counters + 1 total
  • 10 independent recipes (for decorative chromium applications)
  • Thickness operation (10 independent programs)

Electrical

  • Input Voltage Options: 240V,380V, 440V, 480V
  • Frequency Options: 50Hz, 60Hz
  • Single Unit Output Amps: 300Amp to 5000Amp
  • Single Unit Output Volts: 0-50V
  • Modularity: All units can be combined in series (same current) or parallel (same voltage)

Performance

  • Ripple: ≤2%
  • Power Factor: 0.95 Low Energy Consumption
  • Regulation Range: Digital ( 0 – 100% )
  • Control Precision: Digital ( Calibrated Exact )

Construction

  • Corrosion-proof IP65  molded fiberglass (NEMA Type 4, 4X, 12 and 13) or Polycarbonate (IP65) enclosure
  • 7″ Color Touch Screen control panels
  • Easy replace power modules

Protection

  • Line fault and output overload electronic protection
  • Line voltage detection and logging
  • Internal over-temperature alarm
  • Thermal magnetic trip circuit breaker
  • Programable Fault Isolation fault

Automation

  • Process Maintenance Alert (5 Amp X min or Amp X hour independent programs)
  • 3 independent dosing pumps control (Optional)
  • 4 input x 4 output integrated PLC (Optional)

Air Cooled High-speed Pulse Rectifier

Up to 200Amps @12Volts 

Our flagship product offers all of the efficiency of your typical switch mode power supplies with added efficiencies gained by using our next-generation high-speed pulse waveform. 

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Click here to review the features.

This rectifier has all of the same features and specifications as the water-cooled pulse units.

Water-cooled DC Power Supply

The most advanced rectifier on the planet

Our efficient switch mode power supplies are unique in the industry because of the highly integrated low ripple filter that comes standard in all of our rectifiers.

Low ripple is critical in many applications. Many manufacturers offer this as an option because of the added expense.

We believe that when you invest in a major piece of capital equipment you should have the freedom to utilize it in other parts of your business if needed, so we ALWAYS produce power supplies that have the best possible output.

>

Click here to review the features.

This rectifier has all of the same features and specifications as the pulse units.

Air Cooled DC Switch Mode Power Supplies

Up to 200Amps @12Volts 

Our efficient switch mode power supplies are unique in the industry because of the highly integrated low ripple filter that comes standard in all of our rectifiers.

Low ripple is critical in many applications. Many manufacturers offer this as an option because of the added expense.

We believe that when you invest in a major piece of capital equipment you should have the freedom to utilize it in other parts of your business if needed, so we ALWAYS produce power supplies that have the best possible output.

>

Click here to review the features.

This rectifier has all of the same features and specifications as the pulse units.

Why We Claim Our Plating Power Supplies Are the Most Advanced

In the competitive world of plating power supplies, we stand confident in our claim that our products are the most advanced in the industry. Our relentless commitment to innovation and cutting-edge technology has allowed us to develop a range of plating power supplies that surpasses all others in terms of performance, durability, and efficiency.

Our Plating Rectifiers Are Made for Corrosive Environments

When it comes to plating power supplies, one of the most important factors to consider is their ability to withstand corrosive environments. At our company, we understand the challenges that arise when plating processes take place in harsh conditions, where corrosive agents can wreak havoc on equipment. That’s why we have gone above and beyond to engineer our plating rectifiers with exceptional durability, ensuring they can function flawlessly even in the toughest environments.

Our team of experts has carefully selected high-quality materials that are specifically chosen for their resistance to corrosion. This means that whether you’re working with highly acidic solutions or abrasive chemicals, you can trust that our plating power supplies will not let you down. The robust construction of our rectifiers ensures that they can withstand the corrosive effects of these harsh environments, providing you with reliable and consistent performance over time.

But what sets our plating rectifiers apart from the competition? It’s not just their ability to resist corrosion, but also their extended product life. By investing in our plating power supplies, you are making a long-term investment that will save you both time and money. With their exceptional durability, our rectifiers require fewer repairs or replacements, reducing downtime and increasing productivity.

Furthermore, our plating rectifiers are designed with user-friendliness in mind. We understand that working with plating equipment can be complex, so we have incorporated features that make operation and maintenance a breeze. From intuitive controls to easy access for cleaning and maintenance, our plating power supplies are designed to streamline your workflow and minimize downtime.

When you choose our plating rectifiers, you are not just investing in a reliable and durable product, but also in our commitment to customer satisfaction. We pride ourselves on providing exceptional customer service, ensuring that your experience with our products is nothing short of excellent. Our knowledgeable team is always available to answer any questions or provide technical support, ensuring that you have the resources you need to maximize the performance of our plating power supplies.

In conclusion, our plating rectifiers are specifically engineered to excel in corrosive environments. With their exceptional durability, resistance to corrosion, and extended product life, they are the ideal choice for any plating process that takes place in harsh conditions. Invest in our plating power supplies and experience the reliability, performance, and customer satisfaction that sets us apart from the competition.

Our Plating Power Supplies Offer Advanced Digital Control

At our company, we take pride in offering the most advanced plating power supplies in the market. One aspect that sets us apart is the incorporation of cutting-edge digital control technology. Precision and control are paramount in plating processes, where even the slightest deviation can have significant consequences.

With our state-of-the-art digital control systems, you can expect accurate and consistent plating results. Our power supplies have advanced algorithms that allow you to fine-tune and monitor various plating process parameters in real-time. This level of control empowers operators to achieve precise deposition rates, minimize defects, and optimize the overall plating quality.

Our user-friendly interface simplifies the operation, making it accessible even to those new to plating or non-technical personnel. Gone are the days of complex manual adjustments and guesswork. With our advanced digital control technology, you can easily take full control of the plating process.

But what truly sets our digital control technology apart is its ability to provide valuable insights and data. Our power supplies are equipped with built-in data logging capabilities, allowing you to analyze and track the performance of your plating processes over time. This data can be invaluable in identifying trends, optimizing parameters, and ensuring consistent quality.

Furthermore, our digital control technology offers advanced safety features to protect both operators and equipment. With real-time monitoring and automatic shut-off mechanisms, you can have peace of mind knowing that your plating operations are in safe hands.

In addition to its technical capabilities, our digital control technology is designed to be future-proof. We are constantly updating and improving our software to ensure compatibility with the latest industry standards and advancements. This means that your investment in our plating power supplies will continue to deliver exceptional performance and value for years to come.

In conclusion, our plating power supplies with advanced digital control technology provide unparalleled precision, control, and convenience. Whether you are a seasoned professional or a newcomer to the world of plating, our user-friendly interface and data-driven insights will empower you to achieve outstanding plating results. Experience the future of plating technology with our advanced digital control power supplies.

Our Plating Power Supplies Offer Pulse Plating

Pulse plating has gained significant popularity in recent years due to its ability to enhance plating efficiency and improve deposit quality. We are proud to offer plating power supplies that feature pulse plating capabilities, giving our customers a competitive edge in their plating operations.

Unlike traditional direct current (DC) plating, pulse plating applies periodic voltage fluctuations to the plating bath. This pulsating action helps to reduce the formation of unwanted by-products, such as hydrogen gas, while promoting a more uniform metal deposition. The result is superior plating quality, reduced waste, and improved overall efficiency. With our pulse plating-enabled power supplies, you can achieve exceptional plating results that exceed industry standards.

One of the key advantages of pulse plating is its ability to enhance plating efficiency. By applying periodic voltage fluctuations, the pulse plating process allows for a more controlled and precise deposition of the metal onto the substrate. This controlled deposition ensures that the plating material is evenly distributed, resulting in a uniform and consistent coating thickness. As a result, the plating efficiency is significantly improved, reducing the amount of time and energy required for the plating process.

In addition to improving plating efficiency, pulse plating also enhances the quality of the plated deposit. The pulsating action helps to break up any surface irregularities on the substrate, ensuring a smooth and uniform coating. This is particularly beneficial for complex shapes or intricate designs, where achieving an even coating can be challenging with traditional plating methods. The pulse plating process also minimizes the formation of hydrogen gas, which can lead to porosity and other defects in the plated layer. As a result, the plated deposit is of higher quality, with improved adhesion and durability.

Another advantage of pulse plating is its ability to reduce waste and improve overall efficiency. By minimizing the formation of unwanted by-products, such as hydrogen gas, the pulse plating process reduces the amount of waste generated during the plating operation. This not only helps to lower the environmental impact of the plating process but also reduces the cost associated with waste disposal. Additionally, the improved plating efficiency means that less plating material is required to achieve the desired coating thickness, further reducing waste and cost.

With our pulse plating-enabled power supplies, you can take full advantage of these benefits and achieve exceptional plating results. Our power supplies are designed to deliver precise and reliable pulse plating, ensuring consistent and high-quality deposits. Whether you are plating small components or large-scale industrial parts, our pulse plating power supplies can meet your specific requirements.

In conclusion, pulse plating offers numerous advantages over traditional DC plating, including enhanced plating efficiency, improved deposit quality, and reduced waste. With our pulse plating-enabled power supplies, you can elevate your plating operations to new heights, achieving exceptional results that exceed industry standards. Experience the power of pulse plating and unlock the full potential of your plating processes with our advanced plating power supplies.

Our Products are Switch-Mode Units for Maximum Efficiency

Efficiency is a crucial factor to consider when selecting a plating power supply. Inefficient units can lead to excessive energy consumption, increased operating costs, and unnecessary strain on the electrical grid. Our plating power supplies are designed with efficiency in mind, utilizing switch-mode technology to minimize energy wastage and maximize overall efficiency.

Unlike traditional linear power supplies, switch-mode units operate by rapidly switching the input voltage on and off. This switching action allows for greater control and regulation of the power supply output, resulting in significantly higher efficiency levels. By reducing power losses and optimizing energy usage, our switch-mode plating power supplies enable you to achieve your plating objectives while minimizing your environmental footprint.

Our Unit is Engineered By One of the Top Pulse Plating Experts In The World

What truly sets our plating power supplies apart is the expertise and experience behind their engineering. We collaborated with one of the top pulse plating experts in the world to design a unit that combines the latest technological advancements with real-world insights and knowledge.

Our expert engineer possesses a deep understanding of pulse plating processes and has dedicated countless hours to researching and refining the design of our plating power supplies. The result is a product that delivers exceptional performance, reliability, and ease-of-use.

When you choose our plating power supplies, you are not just investing in a piece of equipment; you are investing in the expertise and vision of a renowned industry leader. With our unit, you can confidently tackle even the most demanding plating challenges and achieve outstanding results.

At the end of the day, our claim that our plating power supplies are the most advanced is not just a boast; it is a testament to our unwavering dedication to excellence and continuous improvement. We invite you to experience the remarkable capabilities of our products firsthand and discover the difference that advanced technology and expert engineering can make in your plating operations.